Mikro-Kugelkopffräser

A high-precision milling tool with a ball nose designed to achieve smooth surface machining. This tool is particularly suitable for machining complex shapes in industries such as 3D surface machining, mold making and medical devices.

Product Features

  • Excellent material: Usually made of high-speed steel, special hardened high-speed steel or cemented carbide, which has good wear resistance, high temperature resistance and impact resistance.
  • Coating technology: Some high-end micro ball nose end mills are coated with advanced coating technology to significantly improve cutting performance and extend tool life. These coatings have excellent lubricity and wear resistance, and can maintain stable cutting results under various cutting conditions.
  • Unique design: The cutting edge is shaped like a ball, which is suitable for machining three-dimensional surfaces and can produce a relatively smooth surface. At the same time, the design of the micro ball nose makes the tool more flexible and precise when machining small curved surfaces.
  • Various specifications: The specifications of micro ball nose end mills are various, including diameter, flute length, number of flutes, flute angle and other parameters, so that you can choose the appropriate specifications according to the specific machining needs. Common diameters range from 0.1mm to several millimeters, and the number of flutes generally ranges from 2 to 10.

Technical Parameter

Blade diameter Common specifications include 1mm, 2mm, 3mm
Blade length Usually 1 to 4 times the diameter
Number of blades Commonly used blades are 2, 4, 6 and 8
Blade angle Commonly used edge angles are 30, 45, 60 and 90 degrees
Blade type Flat and ball face, different cutting edges for different machining requirements

Applications

Mainly used for milling all kinds of fine curved surfaces, arc grooves and other complex shapes, widely used in mold processing, aerospace, automotive manufacturing and other industries.

  • 3D surface machining: Used for complex surface machining in automotive, aerospace and other industries.
  • Mold manufacturing: Used for fine processing of injection molds and die-casting molds.
  • Medical devices: Suitable for milling of high-precision medical device parts.

Notes on Use

  1. Choose the right machine tool and toolholder: When using the micro ball end mill, make sure that the machine tool and toolholder have high rigidity to avoid the effect of vibration on the cutting effect.
  2. Adjust the cutting parameters: According to the machining materials, tool specifications and machining requirements, reasonably adjust the parameters such as cutting speed, feed and depth of cut to get the best cutting effect.
  3. Use of coolant: In the cutting process, suitable coolant should be used for cooling and lubrication to reduce tool temperature and wear, improve machining quality and tool life.
  4. Regular inspection and maintenance: Regularly check the wear of the tool and replace the badly worn tool in time. Meanwhile, pay attention to keep the tool clean and dry to avoid rust and damage.

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